Forming application solutions in shoe industry
鞋材行业港宝成型应用解决方案
Each shoe factory has to use Counter and dozens of manufacturers can make Counter in China.
每个鞋厂都要使用港宝产品，在中国大陆也有数十家专业生产港宝的生产厂家。
But the current domestic Counter is mainly supplied with roll packing, shoe factories have to cutting and skiving after received roll packing Counter. Not only meet a variety of different design or sewing requirements, but also consider beauty appearance and comfortability of shoes. Therefore, the requirements are very high to both process and operating skills, which caused some difficulties in operation and material loss.
但是目前国内生产的港宝都是以卷装片材为主，鞋厂拿回港宝以后，裁片、削边，而且还要配合各种不同的设计处理或车缝要求，并兼顾鞋子外观的美感和穿着的舒适，因此对各种工艺要求很高，对操作人员的技术要求也很高。造成了一定的操作难度和材料损失。
After more than two years research and thousands of testing, Fu Da finally developed the world's first automatic forming equipment and products with national patent protection. (Patent No.: ZL2014207624815 ZL2015208148562 ZL2015106812572 ZL201620331374.6).
本厂经过两年多的技术攻关和数千次的数据测试，终于开发出全球首创、国家专利保护的自动成型设备及产品(专利号： ZL2014207624815 ZL2015208148562 ZL2015106812572 ZL201620331374.6）。
This series of equipment can directly produce suitable Counter sheets for each shoe according to different styles by different shoe factories.
该系列设备可以根据不同鞋厂不同鞋子的款式要求，直接生产出适合每双鞋子使用的港宝片。
Cost analysis of traditional hot-melt film Counter: 传统热熔胶港宝使用成本分析：
A Cutting process裁断部分
According to the cutting efficiency and the average worker wage, cutting labor costs about 0.015 RMB each pair (2 pieces)
按工人平均裁断工效及工资计算，每双（2片）港宝的裁断人工费用约为0.015元
B skiving and polishing process 削边、打磨部分
According to the skiving and polishing efficiency and the average worker wage, skiving labor costs about 0.05 – 0.06 RMB each pair (2 pieces)
按工人平均削边、打磨工效及工资计算，每双（2片）港宝的削边人工费用约为0.05元-0.06元
C Material loss材料损耗
The actual usage 90% for each yard Counter, at least 10% material loss, and cost about 0.07-0.10RMB
each pair(2 pieces)
每码港宝实际使用率90%，至少10%的边角料，损耗材料成本费用每双（2片）约为0.07-0.10元
D Electricity, maintenance and other losses电费、设备维护及时其他损耗
According to the average cost, it costs about 0.02-0.03RMB each pair(2 pieces) 按平均综合费用计算，每双（2片）港宝平均约为0.02-0.03元
The total cost is 0.155-0.205 RMB and two shoes cost 0.30-0.40 RMB
综合以上成本费用为0.155-0.205元
做一双鞋子前后2双港宝成本为0.30元-0.40元